Automatic Mounting Machine

SAMM 2.0

The Automatic SAMM 2.0 is the world’s fastest and most accurate flexo plate mounter with unmatched repeatability and speed. The next generation SAMM is the solution to common trends in the flexo printing industry such as higher quality demands, shorter and more frequent job runs. These challenges are easily tackled with 3rd generation Automatic Mounting.​

  • Automatic mounting
  • Eliminates press downtime due to mounting mistakes
  • PDF Quality Report
  • Operator independent
  • Typical ROI in less than 12 months
The SAMM 2.0 1300 automatic flexo plate mounter for wide-web printing, featuring an advanced control panel for high-precision mounting.

Discover SAMM 2.0

Introduction to the SAMM 2.0

An overview of the Semi-Automatic Mounting Machine (SAMM) 2.0, showcasing its key features and how it enhances the plate mounting process with improved accuracy and efficiency.

Customer Testimonial: Packaging Personified Inc

Hear directly from Packaging Personified Inc. as they share their experience with the SAMM 2.0 and the impact it has had on their production workflow.

Integrated Sleeve Management

Discover how the SAMM 2.0 works in conjunction with AV Flexologic's sleeve storage and analysis systems to create a comprehensive and efficient sleeve management workflow.

Sleeve Storage System

TIR Sleeve Measurement System Video
Optimizing Workflow with EasyMount & EasyReg

These videos provide a guide to the EasyMount interface and demonstrate how to use the EasyReg feature to ensure precise registration and a streamlined mounting process.

Easymount Software

How to use the EASYREG

Features

Robotic Positioning (5μm)

The machine automatically positions the flexo plate with extreme accuracy, using a robotic table and our patented Image Recognition.

Automatic HD Cameras

High-definition monochrome cameras that automatically adjust to the precise mounting location.

Automatic Pressure Roller

Ensures even mounting without any air inclusions. No operator interaction needed.

Robotic Vacuum Table

Robotic table which provides operator-free mounting

Quality Report

The mounting marks are checked and a PDF is automatically created with the measurements of the Image Recognition.

Vertically Moving Cylinder

It allows a fixed distance between the cameras and the plate, so no focusing of the lenses is needed. The cylinder rotates also automatically.

Laser Pointers

Indicators of where the mounting marks are located for placing easily the plates.

Easymount Software

The Easymount software allows easy job creation and storage in less than 1 minute. Using the cameras of the machine, the software recognizes the targets and measures the distance between them.

Options

SAMM 2.0 smartGPS

The SAMM 2.0, a top-tier automatic flexo plate mounter, is now available in a special edition. Co-developed with BOBST, the SAMM 2.0 smartGPS merges precision with the advanced Graphic Positioning System. Featuring an integrated measuring bar and head, the BOBST smartGPS ensures exceptional accuracy. It automatically generates all registration and impression settings offline during plate mounting. This integration leads to a streamlined, waste-free workflow, reducing changeover times and press downtime significantly.

TIR Sleeve Measurement System

The TIR system is designed to measure the '3d landscape' of sleeves and cylinders by using a laser to scan an adjustable grid pattern across and around the sleeve. With this information, it is possible to know the condition of every sleeve that you have in inventory, which helps save valuable time in your press department.It is also possible to build a database to help track the condition of your sleeve inventory over time.

Automatic EasyReg Detection

Using our patented image recognition system, a visual mark on the edge of a sleeve such as the W&H EasyReg strip can be automatically 'set to zero' on the MOM, SAMM, and FAMM mounting machines by simply pushing a button. The camera automatically homes in on the EasyReg mark and also automatically 'sets zero' in the X and Y direction with a 0.001mm (1µ)

Tape Holder on Precision Rail

A tape holder can optionally be added to MOM and SAMM machines on precision linear guides. The linear guides make sure the tape roll is completely parallel to the sleeve when applying tape and assist the operator to easily move the tape along the side of the sleeve. The tape application can be completed using the pressure roller of the machine and the optional cutting knife.

Cutting Knife for Applying Tape

The cutting knife unit can be slid around the whole length of the machine and cut the tape seamlessly. It is made with a precise depth adjustment, therefore the sleeve is not damaged from cutting. The cutting knife can be used to cut plates as well

Cutting Knife for Plates

The cutting knife has a very precise adjustable depth which is regulated by the movement of the lift. The cutting knife is connected to the camera beam and you can easily slide it through the sleeve and cut the excess tape without damaging the sleeve.The cutting knife is also used for applying tape onto the sleeve and it is an optional feature to the automatic SAMM and the Motorized MOM mounting machines.

Barcode and QR Code Scanner

A barcode/QR code scanner can be optionally added to the MOM; SAMM or FAMM for automatic loading of the jobs. The jobs are then usually made offline in prepress to optimize the machine Operation Equipment Effectiveness (OEE)

Sleeve Tracking System

Feature of the TIR. A database that tracks sleeves using the sleeve ID, which can be read using a barcode or an RFID chip. The TIR sleeve measurement is then stored in this central database. Things such as run length and run times can also be added.

Shaft Coupling for Cylinders

Shaft coupling for cylinders is driven by a harmonic drive. The shaft coupling is mounted on precision rails and can slide onto the cylinder shaft using a hand wheel that actuates the horizontal movement. The coupling is manually fastened by a locking mechanism that tightens a collar around the shaft, preventing any play. The shaft diameter should be the same for all cylinders.

Range

SAMM 2.0 1300

1300/52'' (mm/inch) Max Width

1350/53'' (mm/inch) Max Repeat

SAMM 2.0 1700

1700/67'' (mm/inch) Max Width

1350/53'' (mm/inch) Max Repeat

SAMM 2.0 2200

2200/87'' (mm/inch) Max Width

1350/53'' (mm/inch) Max Repeat

Business Case

In 2014, a flexo printer located in Europe invested in a SAMM. This organization handles the mounting of approximately 15,000 to 17,000 sleeves each year and runs 3 flexo printing presses. The chart below showcases the improvements the SAMM has brought to the workflow of this facility.

Success Stories

Contact Our Team

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